Can improving the utilization rate of lithium battery laser welding machine reduce the cost?

Competition in the lithium battery industry is fierce, and companies are racking their brains to cut costs and improve efficiency. Lithium battery laser welding machine occupies a key position in the production process, but many companies are entangled: improve its utilization rate, in the end can really reduce costs? Today, we will analyze this problem from many aspects such as equipment depreciation, energy consumption, manpower and maintenance, and give you a clear answer.

Equipment depreciation cost allocation

Lithium battery laser welding machine is expensive to purchase, from the beginning of procurement, with the passage of time and the increase in the frequency of use, the equipment will generate depreciation. When the utilization rate of equipment is increased, it means that the number of products produced in the same equipment use cycle is greatly increased.

Then, the cost of the original equipment depreciation can be spread to more products, thereby reducing the cost of equipment depreciation borne by a single product. Simply put, the more frequently the equipment is used, the less depreciation costs are shared per unit of product.

Energy cost optimization

The operation of laser welding machine can not be separated from the power support, continuous consumption of electric energy. Intuitively, improving equipment utilization seems to increase energy consumption, but in-depth analysis will find that the actual energy consumption per unit of product will be reduced.

When the equipment is started, it needs to consume a large amount of energy to make the components enter the working state, and the energy consumption is relatively stable during stable operation. When the equipment utilization rate increases, the number of start-up is relatively reduced, then the startup energy consumption per unit of product is also reduced. As a result, the energy cost per unit product is optimized in a stable and highly efficient operation mode.

Labor cost control

The operation of lithium battery laser welding machine requires professional skills, which involves personnel salaries, training costs and other human costs. Improving equipment utilization, such as adjusting the original single-shift production to multi-shift production, can produce more products without adding too much manpower.

In this way, the number of products corresponding to the same labor cost increases, and the labor cost allocated to each product naturally decreases.

Maintenance costs are shared equally

In order to ensure the stable operation of the equipment, regular maintenance is necessary, which is also a cost. When the equipment utilization rate increases, although the equipment is used more frequently, the number of maintenance may increase, but due to the substantial increase in the number of products produced, the maintenance cost per unit product will be correspondingly reduced. That is, the maintenance cost is shared by more products, and the maintenance cost borne by each product is less.

In summary, from the perspective of multiple cost dimensions such as equipment depreciation, energy consumption, manpower and maintenance, improving the utilization rate of lithium battery laser welding machines can indeed effectively reduce production costs. For enterprises that expect to reduce cost and increase efficiency in market competition, improving equipment utilization rate is a strategy worthy of in-depth study and implementation.